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Fealling and Sealing Machine

Ampoule/Vial Filling and Sealing Machine

We offer our clients with ampoules Filling and Sealing Machine that is fabricated as per the industrial standards. ampoules Filling and Sealing Machine are available with in-built safety features for long term reliable operation. Further, ampoules Filling and Sealing Machine are also provided in customized specifications to meet the varied needs of the clients. Our range includes the following:-


We are instrumental in offering automatic six head ampoule filling and sealing machine, model – ahfs-6. These are highly appreciated by our clients for the sealing pre mechanism and for the feature of no ampoules no filling.

We offer precision engineered automatic four head ampoule filling & sealing machine, model ahfs – 4. automatic four head ampoule filling & sealing machines are manufactured using high quality components and are offered in customized solutions as per the needs of the clients. Further, automatic four head ampoule filling & sealing machine are available with a. C. Frequency drive that provides speed control for digital counter. In addition, we offer these with the pre sealing mechanism, which does not require ampoules or filling.


We are among the leading firms offering optimum functionality based Automatic Two Head Ampoule Filling & Sealing Machine of Model AHFS – 2. Automatic Two Head Ampoule Filling & Sealing Machine are known for features like no ampoules and pre sealing mechanism. Further, we offer these with various accessories like A.C. frequency drive for speed control digital counters.


The automatic single head ampoule filling & sealing machine manufactured by us is offered with innovative designs to meet the specific demands of our clients in the industrial environment. Further, these can be availed in various optional accessories like a. C. Frequency drive for speed control digital counter.

Automatic Vertical Six Head Ampoule Filling & Sealing Machine

AUTOMATIC HIGH SPEED SIX HEADS VERTICAL AMPOULE FILLING & SEALING MACHINE
MODEL: AHFS 6V
Description
AUTOMATIC HIGH SPEED VERTICAL AMPOULE FILLING & SEALING MACHINE is compact machine for the filling & sealing of glass ampoules. Ampoule Filling & Sealing Machine provides output up to 12000 ampoules per hour and having usage in large batch production of injectables. Apart from the pharmaceuticals, this machine can also be useful for large scale production of cosmetics. Machine complies as per cGMP requirements and having crucial part of Injectable Ampoule Filling Line.
Salient Features:
• Compact cGMP model.
• Self centering grippers for the transport of all ampoule diameters within the size range without the need to change.
• Ampoule gas centering during gas flushing and filling.
• Possibility of gas flushing before, during and after filling.
• AISI 316L dosing syringes without gaskets.
• Drip free adjustment for media of different viscosity.
• “No ampoule No filling” function.
• Full accessibility allows easy maintenance.
• Fast change over due to extremely limited parts to be replaced.
• Individual micro metric adjustment of syringes.
• Machine equipped with pre-warming station.
• Flow Meters Makes Regulating Flames easier.
• Minimum change over time, little maintenance, easy cleaning.
• Critical Components made on CNC Machine.
Process Operation:
Empty washed & sterilized ampoules fed into wire mesh conveyor belt from the left hand side of the machine. SIX ampoules fed through feeding cassette to receiving rack. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.
Technical Specification:
Model: AHFS-6A
Production Rate 200 Ampoules/Minute
No. of Filling & Sealing Head SIX (VERTICAL MODEL )
Input Specification -
Ampoule Diameter 9mm to 17mm
Ampoule Height 50mm to 95mm
Filling Range 1ml to 10ml
Utility -
Nitrogen Pressure 1kg/Cm2
Oxygen Pressure 1kg/Cm2
LPG Pressure 0.5 kg/Cm2
Gas for Sealing Oxygen + L.P.G. (Liquid petrole)
Optional Accessories Oxygen + L.P.G. (Liquid petrole)
- Aluminum Profile Cabinet covering full machine
Overall Dimension 2780mm x 1200mm x 1785mm

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Automatic Eight Head Ampoule Filling & Sealing Machine

Automatic eight Head Ampoule Filling and Sealing Machine
MODEL: AHFS 8
We are instrumental in offering eight Head Ampoule Filling And Sealing Machines. These ampoule filling machines are highly appreciated by our clients for the sealing pre mechanism and for the feature of no ampoules no filling.
Specifications:
• Electrical rating: 1 h. P.
• Power characteristic: 415 volts, 3 phase, 4 wire system, 50 cycles/sec
• Finish/painted: S. S. Finish
• Dimensions: 1990 mm (l) x 1350 mm (w) x 1270 mm (h)
• Net weight: 1600 kg approx.
• Output/hour: 10000 to 12000 ampoules
• Ampoules size: 1ml to 10ml
• Optional accessories: A. C. Frequency drive for speed control, digital counter & PLC

 

The machine built on principle of Slant travel of ampoules while filling and sealing. to take care of wide variation of ampoule neck dimensions, thicknesses and ovality of available in global ampoules.
Operation:
• The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack.
• During the stoppage of rack pre-gassing, filling, post gassing, pre heating and final sealing is done.

Automatic Six head Ampoule Filling & Sealing Machine

Automatic Six Head Ampoule Filling and Sealing Machine
MODEL: AHFS 6
We are instrumental in offering Six Head Ampoule Filling And Sealing Machines. These ampoule filling machines are highly appreciated by our clients for the sealing pre mechanism and for the feature of no ampoules no filling.
Specifications:
• Electrical rating: 1 h. P.
• Power characteristic: 415 volts, 3 phase, 4 wire system, 50 cycles/sec
• Finish/painted: S. S. Finish
• Dimensions: 1780 mm (l) x 1350 mm (w) x 1270 mm (h)
• Net weight: 900 kg approx.
• Output/hour: 7200 ampoules
• Ampoules size: 1ml to 10ml
• Optional accessories: A. C. Frequency drive for speed control digital counter

 

The machine built on principle of Slant travel of ampoules while filling and sealing. to take care of wide variation of ampoule neck dimensions, thicknesses and ovality of available in global ampoules.
Operation:
• The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack.
• During the stoppage of rack pre-gassing, filling, post gassing, pre heating and final sealing is done.

Automatic Four head Ampoule Filling & Sealing Machine

Automatic Four Head Ampoule Filling and Sealing Machine
MODEL :AHFS 4
We offer precision engineered Automatic Four Head Ampoule Filling And Sealing Machines. These ampoule filling machines are manufactured using high quality components and are offered in customized solutions as per the needs of the clients. Further, these are available with A. C. Frequency drive that provides speed control for digital counter. In addition, we offer these with the pre sealing mechanism, which does not require ampoules or filling.
Specifications:
• Electrical rating: 1 h. P.
• Power characteristic: 415 volts, 3 phase, 4 wire system, 50 cycles/sec.
• Finish/painted: S. S. Finish
• Dimensions: 1200 mm (l) x 1100 mm (w) x 1000 mm (h)
• Net weight: 400 kg approx.
• Output/hour: 5000 to 6000 ampoules
• Ampoules size: 1ml to 10ml

 

The machine built on principle of Slant travel of ampoules while filling and sealing. to take care of wide variation of ampoule neck dimensions, thicknesses and ovality of available in globe ampoules.
Operation:
The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack.
During the stoppage of rack pre-gassing, filling, post gassing, pre heating and final sealing is done.

Media

Automatic Two Head Ampoule Filling & Sealing Machine

Automatic Two Head Ampoule Filling & Sealing Machine
MODEL: AHFS 2
The machine built on principle of slant travel of ampoules while filling and sealing. To take care of wide variation of ampoule neck dimensions, thicknesses and ovality of available in global ampoules.
Operation:
The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack.
During the stoppage of rack pre-gassing, filling, post gassing, pre heating and final sealing is done.
Specifications:
• Electrical rating: 0. 5 hp
• Power characteristic: 220 volts or 415 volts, 3 phase, 4 wire system, 50 cycles/sec.
• Finish/painted: S. S. Finish
• Dimensions: 800mm x 700mmw x 1000mm h
• Net weight: 160 kg
• Output/hour: 1500 to 2000 objects
• Ampoules size: 1ml to 25 ml

Media

Automatic Single Head Ampoule Filling & Sealing Machine

Automatic Single Head Ampoule Filling and Sealing Machine
MODEL: AHFS 1
The Single Head Ampoule Filling And Sealing Machinesmanufactured by us are offered with innovative designs to meet the specific demands of our clients in the industrial environment. Further, these ampoule filling machines can be availed in various optional accessories like AC. Frequency drive for speed control digital counter.
Specification:
• Electrical rating: 0. 5 hp
• Power characteristic: 230 volts, 1phase.
• Finish/painted: S. S. Finish
• Dimensions: 500mm (l) x 500mm w x 500mm h
• Net weight: 150 kg
• Finish/painted: S. S. Finish
• Ampoules size: 1ml to 25 ml ampoules
Operation:
The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single or two's or four's during the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating (for single and double head only) and final sealing i annealing is achieved.
At the end to the rack, optional synchronized pusher pushes out ampoules in to tray in vertical position.
Change over each sizes:
The basic unit fitted with parts, suitable for any one size of ampoule and any one fill size syringe1 syringes. in the event of change over of each size of ampoule, following change parts such as Star Wheel, Needles and Syringes are required.