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Ampoule & Vial Washing Machine

We offer our clients with a range of ampoules and vials Washing Machines that is manufactured using premium quality components. These are equipped with electrical controls that provide protection to the device against single phasing and motor overload. Further, these are appreciated by our clients for the features like long lasting and rust free finish. Our range of ampoules and vials Washing Machines includes multijet ampoules and vials washing machines.

Also Automatic Ampoule Loaders are available with automatic loading of ampoules in combi trays of multijet washing machines that save time. Further, these are precision engineered machines that are compatible with multijet washing machines and are offered at reasonable priceshiv.

AUTOMATIC EXTERNAL/OUTER AMPOULES-VIALS WASHING MACHINES
MODEL :AHEW 200
OPERATION:
The Automatic External Vial Washing Machine is suitable for Round Ampoules/Vials sizes of appx. 1ml to 20 ml size with maximum speed of 200 Ampoules Vials per minute
Entire Machine construction is in Stainless Steel finish including ss frame body. All parts coming in contact with water are made from SS-316 L Materials.
Continues travelling of Vials on rotary station ensure the washing of each Ampoules vials from top as well as side. We offer Machine with customised options of end user for washing sequence as per customers requirements.
SALIENT FEATURES :
• 6 Jets for 2 washing zones
• All contact parts made of SS-316 material
• Machine construction in SS-304 material
• Suitable for 2 ml to 3oml Vial Size with help of change parts
• Washing sequence can be made as per customers requirements.
• Built-in 2 ss 316 water Pumps, 1hp blower and 1 ss 316 materials Tanks
• Direct In-feed of Ampoules vials from hopper/Turn Table and Exit of Ampoules Vials to connect with Ampoules or vials sticker labelling machine
TECHNICAL SPECIFICATIONS :
Suitable for : 1 ml to 20 ml Ampoules & VialS
Hot Air Wash : Machine with Separate External Air Wash system
Water Consumption : 250 to 400 Litre per hour depending on vial size
Air Consumption : 5 CFM

Water Tank :

Water pump

Blower

1 nos. 316 materials with 16 Ltrs. Capacity

2 nos. 316 materials

1hp blower for hot air for drying

Vial Diameter : 16 mm to 36 mm
Electric Supply : 220 Volts, 1 phase
Power : 3.0 H.P.
Overall Dimensions : 2500mm (L) x 2000 mm (W) x 900 mm (H)

 

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AUTOMATIC LINEAR DOUBLE TRACKS VIAL WASHING MACHINE
MODEL : AHVW 120, AHVW 60
Operations:
• The vial trays are directly un-loaded to the vial tray from which vials directly transfer to the turn-table.
• The turn table slowly transfer vials to the linear washing machine in single track or two tracks feed warm, from where vials are automatically come in to invert position.
• The synchronized star- wheel places two vials at a time in two tracks indexing chain or one vials in to the single track machine.
• The indexing chain positively carries inverted pair of vials through seven sequential washes.
• At the end of washing operation vials are re-inverted back into original and collected in the tray.
Pumping station:
Tank with valve – 3 NOS.
SS 316 pump – 3 NOS.
S.S. Filter housings and filter cartridges.
Change parts:
Change over of each vial size contain star wheels, worms, inverters./div>
Technical specifications:
SS finish gmp model
Dimension: 1600mm l >< 800mm w>< 800mm h
Electrical: single phase
Output: 3000- 4000 vials per hours in case single track machine
6000- 8000 vials per hours in case double track machine

 

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AUTOMATIC HIGH SPEED ROTARY AMPOULES/VIALS WASHING MACHINES
MODEL: AHRM 240 & 120
Operation:

Ampoules, vial are fed on to in infeed conveyor or alternatively hopper from where they are fed to a worm and than star wheel and delivered to a revolving conveying system consisting of gripper equally spaced. V-grippers are mounted on the circumference of the gripper ring, which rotates around a vertical axis. The horizontal rotation of the aumpoules through 180 degree. During the infeed as well as the opening and closing of the gripper is cam-controlled. Ampoules and vial are passed through the cleaning stations upside down.

At the individual stations, a spray tube travel in synchronism with ampoules, vials. The spray tubes follow the continuously moving grippers. From the start to the finish of a working station and retract

Washing cycle maximum 6 stations in any configuration:-
1.SIMPLE AND ROBUST CONSTRUCTION FOR LONG LIFE AND CONTINUOUS SERVICE.
2.Internal blow-dry with compressed air (1 station)
3.Spraying with fresh water (1 station)
4.Operating with wfi (1 station)
5.Internal & external cleaning by spraying with re-circulated water (isolation)
Construction & mode of operation Machine (stand alone)
Basic construction Machine base and framework is made of m.s. Antirust treated, painted and cladding in ss 304 with ss 304 guarding on all sides.
Driven by ac motor with speed variation through ac inverter.
A) Ampoules & vials infeed & transfer
• Aumpoules are directly fed into infeed loader of ss 304 infeed hopper can accommodate 120-mm width tray.
• From infeed, aumpoules are transferred to infeed magazine
• Aumpoules are then singled out into individual lanes.
• A gripper at a set station holds on individual positioned aumpoules at their necks.
• The aumpoules are subsequently inverted by 180 degrees by a cam before the washing station, washing treatment takes on the vials as per the set cycle.
B) Main cleaning
• Inverted aumpoules with their mouth at the bottom end are process through various washing cycles.
• The drum on which gripper are mounted moves at a uniform speed. Depending upon the washing cycle the cleaning media is jetted intermittently on to the aumpoules.
• Standard version is designed for 4 cleaning media (filtered recycle water, dm water, w.f.i. & compressed air) at six stations.
C) Ampoules discharge
• After the washing cycle the washed aumpoules are again re inverted to their original position and then transferred on to the out feed magazine by a star wheel.
D) Re-circulation water system
• Recirculation pump (ss 316)
• Suction side of re-circulating pump consisting of re-circulating water tank, sieve filter.
• Discharge side of re-circulating pump consisting of filter housing to accommodate 1 x 10” doe filter element.
• Also fitted on discharge line, diaphragm valve, pressure switch, gauges, triclover camp
• One side of needle bars for cleaning stations.
• Filter cartridge available on request at an additional cost
E) Cleaning by compressed air
Filter housing to accommodate 1 x 10” code 7 – filter element solenoid & pipeline. 3 sets of needle bars for cleaning the vials at 3 stations. Each set valve, pressure switch, gauge, diaphragm valve, triclover clamp has needles filter cartridge available on request at an additional cost.
F) Cleaning by purified water
• Filter housing to accommodate 1 x 10” code 7-filter element with diaphragm, pressure switch, gauge, solenoid valve, triclover clamp and connected pipeline).
• One set of needle bar for cleaning at one station.
• Filter cartridge available on request at an additional cost.
G) Cleaning by wfi.
• One set of needle for cleaning aumpoules at one station with solenoid valve, pressure switch, gauge, diaphragm valve and related pipeline.
• Filter cartridge available on request at an additional cost.
H) Electrical installation
• All electrical components fixed in ss panel with main display facing infeed.
• Interlocked with guard, air pressure, and water level for running of machine. Ac drive included.
I) 1 set of change parts supplied along with the basic machines includes needles, in feed turret, out feed turret.
Salient features:
• SS finish gmp model
• Operation by the rotary travel system.
• Compact space swing construction, suitable for later extension to a compact processing line.
• As parts that come in contact with the cleaning media are made from stainless steel 316 and the parts, which come in contact with ampoules/vials, are in addition made from special plastics.
• Neat separation of ampoules/vials, feed, cleaning process and out feed.
• The spray media are fed to the spraying stations in separate pipes without abrasion promoting mechanical drives.
• Exterior easy to clean & non-corrosive material.
• Electrical interlocks through plc start, stop and machine stop in case of faults.
• All faults displayed on 2 line alphanumeric display. Mitsubishi make having 40 i/o’s.
Technical specifications:-
Model: AHWM-120 AHWM-240
Production Rate: 100 to 120 Containers/Minute 200 to 240 Containers/Minute
Input Specification: - -
Ampoule Diameter 9mm to 21.5mm 9mm to 21.5mm
Ampoule Height 60mm to 140mm 60mm to 140mm
Vial Diameter 14mm to 56mm 14mm to 56mm
Vial Height 32mm to 110mm 32mm to 110mm
Power Specification: 4 H.P., 3 Phase 50 Hertz, 4 wire system 4 H.P., 3 Phase 50 Hertz, 4 wire system
Optional Accessories:

Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine

Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Utility: Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size Air – 20 CFM Water – 200 to 500 liter per hour depend upon container size
Water Tank & Pump: 3 nos. each with 25 Liters Capacity & Centrifugal pump 3 nos. each with 25 Liters Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) 2450mm (L) X 2000mm (W) X 1300mm (H)

 

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Multi-Jet Ampoule & Vial Washing Machine

MULTIJET AMPOULE & VIAL WASHING MACHINE
MODEL: AHWM-432, 340, 240, 189, 110 & 50
Operation:
The loaded combi tray/s are placed directly into the machine and the top cover is lowered and switch is operated for automatic sequential washing both from inside and outside for each individual ampoule. • The machine will automatically stop, after completion of cycle the small hooter will on. For removal of combi trays, reverse procedure is to be observed. • Depending On Dump Loading Or Individual Loading And Operator’s Skill, One Can Achieve As High As 30 Loading Of Combi Trays Per Hour.
Salient features:
• Simple and robust construction for long life and continuous service.
• Positive and pressurized jets through washing needles for high performance cleaning and minimum usage of washing media.
• Both internal and external washes ensure absolutely clean ampoules after sequential washing.
• Wth helps of plc, the cycle time of each wash can adjusted as per your reuqirements.
• Acrylic top cover for clear view of washing events taking place in the machine.
• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the same point when cover is pulled down and restarted.
• One cycle consists of 2minutes ( including loading and unloading of combi trays. ) in which
• 1ST WASH: D.M. WATER
• 2ND WASH: AIR
• 3RD WASH: D.M. WATER
• 4TH WASH: AIR
• 5TH WASH: WFI
• 6TH WASH: AIR
Output:
MULTI JET NEEDLE PLATE AMPOULE/VIAL SIZE SUITABILITY OUTPUT/ HOURS
432 1 ML AMPOULE 12960
340 1ML, 2ML, 3ML AMPOULE AND 2ML VIAL 10200
240 1ML TO 10ML AMPOULE AND 2ML VIALS 7200
110 1ML TO 20ML AMPOULE AND 1ML TO 30ML VIAL 3300
Input specifications:
• Ampoules size: 1 ml to 25 ml ampoules
• Vials size : 2 ml to 100 ml vials size
Technical specifications:
• Power characteristic: 220 volts, 1 phase, 50 cycles/sec
• Finish/painted: s. S. Finish
• Dimensions: 1120 x 980 x 1010 mm (l x w x h)
• Net weight: 180kg
• Output/hour: 10000 to 12000 objects
• (depend on type of needle plates )
• Air : 20 cfm at 5 bar

Automatic Ampoule Loader Machine

AUTOMATIC AMPOULE LOADER MACHINE MODEL AHAL 432

Also Automatic Ampoule Loaders are available with automatic loading of ampoules in combi trays of multijet washing machines that save time. Further, these are precision engineered machines that are compatible with multijet washing machines and are offered at reasonable prices.

We offer our clients with a range of ampoules and vials Washing Machines that is manufactured using premium quality components. These are equipped with electrical controls that provide protection to the device against single phasing and motor overload. Further, these are appreciated by our clients for the features like long lasting and rust free finish. Our range of ampoules and vials Washing Machines includes multijet ampoules and vials washing machines.

Specifications:

Electrical Rating : 0.5 HP

Power Characteristic : 415 Volts, 3 Phase, 4 Wire system, 50 Cycles/Sec.

Finish/Painted : S.S. Finish / body Painted in Nickle-gray Colour

Overall dimensions : 890mm (L) x 1170mm (W) x 1270 mm (H)

Net Weight : 350 kgs. Approx.

Output/hour : 9000 Ampoules

Input Specifications:

Ampoules Size : 1ml to 5ml

Air : 5 cfm at 60 p.s.l.

Salient Features:

Time saving due automatic loading of ampoules in combi treys of multijet washing machines.

Tailor made machine is possible to make compatible with yours multijet washing machines.